The single layer glass reactor is a type of laboratory equipment used for various chemical reactions and processes. It consists of a single layer of borosilicate glass, which provides a transparent and corrosion-resistant environment for the reaction mixture.
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For Ultra-low temperature reaction(-80°C to 0°C), liquid nitrogen is commonly used as a cooling agent in the glass lined reactor types. The use of liquid nitrogen provides cooling, cryogenic conditions, condensation, preservation, and safety functions, enabling better control, enhanced reaction selectivity, and sample preservation in various chemical and biological processes.
NO. | AC111-1 | AC111-2 | AC111-3 | AC111-5 |
Model | DF-1L | DF-2L | DF-3L | DF-5L |
Capacity (L) | 1 | 2 | 3 | 5 |
Vacuum Degree (MPa) | -0.1~0.1 | |||
Motor power (W) | 60 | 60 | 90 | 90 |
Heating power (W) | 1000 | 1000 | 1500 | 1500 |
Mixing speed (rpm) | 0~1000 | 0~1000 | 0~1000 | 0~1000 |
Temp. range (℃) | RT~300 | RT~300 | RT~300 | RT~300 |
Anti-Corruption | Corrosion Preventive | |||
Voltage (W) | 220 | 220 | 220 | 220 |
NO. | AC111-1LF | AC111-2LF | AC111-3LF | AC111-5LF |
Model | LFDF-1L | LFDF-2L | LFDF-3L | LFDF-5L |
Capacity (L) | 1 | 2 | 3 | 5 |
Vacuum Degree (MPa) | -0.1~0.1 | |||
Motor power (W) | 60 | 60 | 90 | 90 |
Heating power (W) | 1000 | 1000 | 1500 | 1500 |
Mixing speed (rpm) | 0~1000 | 0~1000 | 0~1000 | 0~1000 |
Temp. range (℃) | RT~300 | RT~300 | RT~300 | RT~300 |
Anti-Corruption | Corrosion Preventive | |||
Voltage (W) | 220 | 220 | 220 | 220 |
Bathtub | Liftable | |||
Kettle body | With Cover |
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NO. | AC111-10 | AC111-20 | AC111-30 | AC111-50 | AC111-100 | AC111-150 | AC111-200 |
Model | DF-10L | DF-20L | DF-30L | DF-50L | DF-100L | DF-150L | DF-200L |
Capacity (L) | 10 | 20 | 30 | 50 | 100 | 150 | 200 |
Vacuum Degree (MPa) | -0.1~0.1 | ||||||
Motor power (W) | 90W 1/3 | 90W 1/3 | 90W 1/3 | 120W 1/3 | 250W 1/3 | 400W 1/3 | 400W 1/3 |
Heating power (W) | 2000 | 3000 | 3000 | 5000 | 7000 | 9000 | 14000 |
Mixing speed (rpm) | 0~600 | 0~600 | 0~600 | 0~600 | 0~600 | 0~600 | 0~600 |
Temp. range (℃) | RT~300 | RT~300 | RT~300 | RT~300 | RT~300 | RT~300 | RT~300 |
Anti-Corruption | Corrosion Preventive | ||||||
Voltage (W) | 220 | 220 | 220 | 220 | 220 | 380 | 380 |
NO. | AC111-10EX | AC111-20EX | AC111-30EX | AC111-50EX | AC111-100EX | AC111-150EX | AC111-200EX |
Model | EXDF-10L | EXDF-20L | EXDF-30L | EXDF-50L | EXDF-100L | EXDF-150L | EXDF-200L |
Capacity (L) | 10 | 20 | 30 | 50 | 100 | 150 | 200 |
Vacuum Degree (MPa) | -0.1~0.1 | ||||||
Motor power (W) | 180W 1/3 | 180W 1/3 | 180W 1/3 | 180W 1/3 | 370W 1/3 | 500W 1/3 | 500W 1/3 |
Heating power (W) | 2000 | 3000 | 4000 | 5000 | 7000 | 9000 | 14000 |
Mixing speed (rpm) | 0~600 | 0~600 | 0~600 | 0~600 | 0~600 | 0~600 | 0~600 |
Temp. range (℃) | RT~300 | RT~300 | RT~300 | RT~300 | RT~300 | RT~300 | RT~300 |
Anti-Corruption | Corrosion Preventive | ||||||
Voltage (W) | 220 | 220 | 220 | 220 | 220 | 220 | 220 |
EXP-Proof | Motor & Controller |
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The main components of a single layer glass reactor include:
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Glass Reactor Vessel: This is the main body of the reactor and is made of high-quality borosilicate glass. It provides a transparent and corrosion-resistant environment for conducting chemical reactions. The glass reactor vessel is designed to withstand the pressure and temperature conditions required for various reactions.
Stirring System: The stirring system facilitates the mixing and agitation of reactants inside the glass reactor vessel. It usually includes a motor, a stirrer shaft, and a stirring impeller. With adjustable speed and torque, the stirring system ensures efficient mixing and uniform distribution of reactants.
Condenser: The condenser is responsible for cooling and condensing the vapors generated during a reaction. It is typically attached to the top of the glass reactor vessel. The condenser may be equipped with cooling water circulation to enhance condensation efficiency.
Heating and Cooling System: A heating and cooling system is employed to control the temperature inside the glass reactor vessel. It typically consists of a heating mantle or jacketed vessel for heating and a cooling coil or jacket for cooling. These systems allow precise temperature control during reactions, ensuring optimal reaction conditions.
A single layer glass lined reactor is suitable for following chemical reactions:
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Distillation and Fractionation: The glass reactor can be used for distillation and fractionation processes, such as simple distillation, fractional distillation, and solvent recovery. By applying heat and controlling the cooling conditions, separation and purification of different components in a mixture can be achieved.
Hydrogenation and Reduction: Hydrogenation and reduction reactions, where hydrogen gas is used to convert unsaturated compounds to saturated compounds, can be conducted in a single-layer glass reactor. The reactor's corrosion-resistant property makes it suitable for reactions involving strong reducing agents.
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(1) All glass parts are made of high borosilicate glass, with good chemical and physical properties, big bottle mouth design, hand-in cleaning;
(2) Compared to competing products on the market, PTFE mechanical component sealing can achieve the highest vacuum level;
(3) A frame made entirely of stainless steel that is robust, stable, and dependable when mixing;
(4) The PTFE discharge valve without dead corner;
(5) Computer controlled thermostatic oil bath, intelligent PID control, temperature control is accurate and convenient;
(6) Distillation, reflux can be simultaneously.
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The material used to make a single layer glass reactor is high borosilicate glass. The main components for high borosilicate glass include silica sand (SiO2), boric oxide (B2O3), soda ash (Na2CO3), and alumina (Al2O3).
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Here is the method to make high borosilicate glass.
Firstly, the raw materials are carefully weighed and mixed in specific proportions according to the desired composition. By controlled stirring or bubbling of the glass melt to enhance its homogeneity and clarity.
Secondly, once the molten glass has been refined, it is ready for forming. There are various methods for forming high borosilicate glass, including blowing, pressing, or drawing. Blowing involves using compressed air to shape the molten glass into desired forms, while pressing uses molds or dies to press the glass into specific shapes. Drawing is a process where the molten glass is pulled into thin fibers.
The last step is to polish, cut, or further shape the glass to achieve the desired dimensions and surface finish.
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The heating and cooling circulator is responsible for maintaining and controlling the temperature inside the chemical glass reactor. It can provide both heating and cooling capabilities to create the desired reaction conditions.The vacuum pump is used to create a reduced pressure environment within the glass reactor. It removes air and other gases from the reactor setup, allowing for reactions to occur under vacuum conditions.
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